Solutions

Core Offering

Distributed Control Systems

PowerSolutions delivers multi-vendor DCS engineering, integration, and lifecycle services for Oil & Gas, Petrochemical, and Utilities sectors. Certified engineers across all major DCS platforms.

New DCS system design, specification & procurement
Legacy DCS migration with zero unplanned downtime
Control narrative development & HAZOP support
FAT & Site Integration Testing (SIT)
Lifecycle support & obsolescence management
24/7 remote monitoring & patch management

Supported Platforms

Siemens PCS 7 Honeywell Experion PKS Emerson DeltaV ABB 800xA Yokogawa CENTUM VP

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120+
DCS Projects
99.9%
Uptime Achieved
0
Unplanned Stops

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SCADA & HMI Systems

Plant-wide SCADA with ISA 101-compliant HMI design, historian integration, and cloud remote monitoring for proactive plant management.

ISA 101 high-performance HMI design & graphics
Wonderware, iFIX, WinCC, Ignition SCADA implementations
PI System / OSIsoft historian integration
Cloud SCADA & remote access with secure VPN architecture
Alarm rationalization and management (ISA 18.2)
Mobile HMI and dashboard development

AVEVA Wonderware GE iFIX Siemens WinCC Inductive Automation Ignition OSIsoft PI

Proprietary Platform

Manufacturing Execution Systems

Our PowerMES platform bridges shop floor and ERP — delivering real-time production intelligence, fully ISA-95 compliant.

Production order management & scheduling
Real-time OEE tracking & downtime analysis
Quality management & defect traceability
Material & genealogy tracking
SAP, Oracle ERP integration (ISA-95)
Electronic batch records & FDA 21 CFR Part 11

View PowerMES Product →

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32%
Avg OEE Improvement
18%
Scrap Reduction

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IIoT & Industry 4.0

Connect OT and IT. Our IIoT Gateway hardware enables secure data collection from legacy PLCs, flowing into analytics and digital twin environments.

IIoT Gateway hardware for legacy device connectivity
Edge computing & local analytics processing
Predictive maintenance AI models (vibration, temp, pressure)
Digital twin simulation & what-if analysis
Azure / AWS Industrial IoT cloud integration
OPC-UA, MQTT, Modbus, PROFINET data translation

Azure IoT Hub AWS IoT Core OPC-UA MQTT Sparkplug B

Critical Infrastructure

Functional Safety & SIS

IEC 61511 lifecycle for Safety Instrumented Systems in oil & gas, petrochemical, and power generation facilities.

SIL Assessment

HAZOP-linked SIL determination, LOPA, and risk graph analysis for new and existing SIS installations.

SIS Engineering

Safety Requirements Specification, SIS design, verified calculation of PFD/PFH figures for SIL 1–3.

Proof Testing & Maintenance

Structured proof-testing procedures, SIS maintenance programs, and compliance audits per IEC 61511-1.

Sustainability

Energy Management Systems

ISO 50001-aligned energy management helping Saudi facilities reduce consumption and meet sustainability targets.

Energy Monitoring

Real-time metering, sub-metering, and energy flow visualization across entire plant or campus.

Demand Optimization

AI-driven load scheduling to reduce peak demand charges and optimize utility procurement costs.

Carbon Reporting

Automated Scope 1 & 2 emissions tracking and reporting aligned with GRI and TCFD frameworks.